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I Forge Iron

macbruce

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Posts posted by macbruce


  1. macbruce,
    That's an interesting idea. I didn't think of varying the orifice size to balance the air flowing into the back of the burner. I'd be interested to try it... wouldn't that be really tricky to tune? Are you willing to share any plans or dimensions for this kind of burner, that work well?

    You're right, messing with air gates can be finicky. At some point I'll simplify the choke, so that it can be tuned and then fixed in position. On the other hand, the T-Rex burners have adjustable chokes and they have developed a reputation of being "the best in class" for as far as atmospheric burners go.

    All the best
    Markus


    All the burners I use now are variants of Mr Zoeller's. I reckon fitting a gate to the air intake for carburizing would be easy or a needle valve on the gas line to make an oxidizing flame such as I have is no biggie. I just use the needle valves on my 3 burner to isolate them if needed. Can't remember but I used either an .030 or .035 mig tip threaded into a 1/8'' pipe for the orifice. Note: you must swage down 1/8 pipe slightly in order to thread it for 1/8 npt...............

    http://www.google.com/url?sa=t&rct=j&q=zoeller%20burner&source=web&cd=1&cad=rja&sqi=2&ved=0CC0QFjAA&url=http%3A%2F%2Fwww.zoellerforge.com%2Fflare.html&ei=UNeRUM_PM-iyigLkmID4DA&usg=AFQjCNEHNOQPjiOb8cBpvQecQCZ0w5DFhQ
  2. Like Thomas says make sure the dies ''sit well''. If the base the lower die sits on is out of wack in relation to the upper it must be fixed. Since the dies are new it can't be them, but work done on combos is never centered so that's part of the problem I reckon. If your ram and guides are looser than they should be working off center will exacerbate the problem. I believe barstock will always curve when worked through the dies no matter how rigid and true the ram and guides are because of all the variables, the biggest being ourselves..........

  3. Well, either move the eccentric up or down or drive out the wedge and position the saw toothed watacha doogie higher or lower. A word to the wise......Put a say 4-6'' wood block between the jaws and rest the upper die on it cause if it falls it's a booger to raise up to where you can pick up the WD again....;-) Pics of where it is now would help.

  4. I would suggest losing the choke and doing an in line nozzle that maximizes the venturi after finding the orifice that works the best with a static unimpeded air orifice. Fiddling with air gates to achieve the desired air/fuel mix is a flail imo..... :)

  5. We, more than people know about the effect of kinetic energy, that is you have to have it in order to to produce certian results......I just can't get my mind wraped around this...... :wacko:
    If this is photoshop, it's very good......

    post-15096-0-83740600-1350829279_thumb.j

  6. I rember Clifton Ralph fielding a question from someone at one of his demos back in the 90's.......The guy asked; ''can you tell us how to rebuild PH dies?'' and Clifton snorted; ''NAW, I'll show you how to wear em out!''.... :lol: ...The point being, what we do to our tools causes wear and tear. Just look at how many anvils a sway backed from years of normal use. As long as you're not a knuckle draging cretin with reguard to missing blows on the horn you won't hurt it, It just gives it a little character ..... ;)


  7. They got American made souvenirs, but they ain`t cheap. Price a pair of Levi`s while you`re there. :o


    Levi's ain't American anymore, they're made in Mexico..... :P....I gues that would make em' Latin American now.... :lol:
  8. First and foremost you do NOT want your forge THAT close to your fuel source!!! If TSHTF you need to be able to turn off the fuel away from the fire. .....I believe one burner per 355 cubic inches of space is nominal and that tank will be way over that.....Do you need one that big?

  9. On 22ga material a WJ can cut a 3-4'' circle in seconds. A 4'x8' sheet would be transformed into those little circles in less than 15 min......Setup would be a factor on the first go around, after that, not so much. BTW, waterjet outfits are just as hungry as everybody else....It pays to shop around.

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